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新能源电机在线自动检测设备
产品名称:

新能源电机在线自动检测设备

上市日期: 2019-11-28
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一、Equipment Introduction / 设备简介

二、Testing system synopsis/系统结构组成

三、Automatic-Manual Loading / 自动/手动上料选择

四、Measurements / 测试项目

五、Software Functions / 软件功能

六、Control System / 控制系统

七、Software description / 软件描述

八、Parameters / 测试参数


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一、Introduction / 设备简介

The system based on modular design with the highest test equipments, combined with users requirements, mainly used in the test performance of vehicle electric drive system (motor and controller), durability and loading test, and develop research for other certification tests.

该系统采用模块化设计,依据国内外最新测试标准,结合用户测试需求,主要应用于车用电驱动系统(电机及其控制器)的常规性能试验,耐久和负载试验,以及其他认证试验等的开发研究性试验。


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二、Testing system synopsis /系统结构组成

Drive / 驱动器:  

Siemens S120  /  ABB ACS880   /  …

HV-measurement technology / 高压测试:

ETL - ATS 400   /  …

Resistance measurement technology / 电阻测量: 

V&B - PRM5  /  …

Power analyzer / 功率分析仪: 

Yokogawa - WT1800E  /  ZLG PA8000   /  …

NVH-measurement technology / 振动噪声测量:

Reilhofer – EoL-Analyzer  /  KISTLER   /   …

Torque Sensor / 扭矩传感器: 

HBM  /  KISTLER  /  …

Current Transducers / 电流传感器: 

LEM IT x00-S ULTRASTAB Ultra High accuracy


新能源电机在线自动检测设备

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三、Automatic-Manual Loading / 自动/手动上料选择

1. Automatic 自动方式

(1) The test motor is placed at the beginning of the conveyor  or the buffer 

(2)Scan the barcode to start the test bench and enter the ready state

(3)The conveyor system transports the test motor to the correct position, and the test bench automatically grabs the motor

(4)Automatic testing  

(5)Test motor leaves the automatic test area

(1)测试电机放置在输送机/缓冲区的开始位置

(2)扫描条码自动启动测试设备并进入准备状态

(3)传送系统将测试电机运送到正确位置,测试台架自动抓取电机

(4)全自动测试

(5)测试电机离开自动测试区域(结束自动测试)

新能源电机在线自动检测设备



2. Manual mode  手动方式

(1)Manually load the test motor into the test bench

(2)Scan the barcode to start the test bench and enter the ready state

(3) Manually start the test program by pressing the button

(4)Manually unload the test motor after the test procedure is completed

(1)将测试电机手动装入测试台

(2)扫描条形码启动试验台进入准备状态

(3)按下按钮手动启动测试程序

(4)试验程序完成后,手动卸载测试电机


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四、Measurements / 测试项目

1、Mesurements during motor downtime (motor safety related)   电机停机时可进行的测量(电机安全相关)

(1)Measurement of winding resistance

(2)Measurement of resistance of temperature sensors

(3)Measurement of insulation resistance of the winding

(4)Measurement of contact resistance of shield terminal

(5)HV testing of winding / temperature sensors

(1)绕组电阻测量

(2)温度传感器电阻测量

(3)绕组绝缘电阻测量

(4)屏蔽端子接触电阻测量

(5)绕组/温度传感器的高压测试-泄漏电流测量


2、Measurements during motor is running at high speed      电机高速运转时可进行的测量

(1)Measurement of motor resolver offset

(2)Measurement of remaining magnetism at shaft end of motor

(3)Motor idle test

(4)Resolver testing

(5)Measurement of electromotive force (EMF)

(6)Total Harmonic Distortion (THD) Measurement

(7)Measurement of motor speed fluctuations

(8)Measurement of NHV-characteristics(Noise Vibration Intensity)

(9)Measurement of friction loss

(1)电机旋变偏移量的测量

(2)转子轴端剩磁测量

(3)电机空转测试

(4)旋转变压器测试

(5)电动势测量

(6)总谐波失真(THD)测量

(7)电机转速波动的测量

(8)NHV特性的测量(噪声振动强度)

(9)摩擦损失的测量


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五、Software Functions / 软件功能

(1)All tests are integrated into the test plan.

(2)All tests can be cancelled or activated via the checkbox.

(3)For each test step, you need to define the limit values for device detection and then determine if the test program continues to run or stops.

(4)If a poor measurement result in the test results in the cessation of the test procedure, the opportunity to repeat the test can be given.

(5)The total number of allowed duplicate tests can be edited in each test content.

(6)The test bench is capable of standard sample testing or black box testing.

(7)All target and actual/measured values are stored in a single database.

(8)The test PC and test bench software are password protected.

(9)Test software (including inverters) with multiple authorization levels (administrators, installers, testers, etc.)

(1)所有测试都整合在测试计划中。

(2)所有测试都可以通过复选框取消或激活。

(3)对于每个测试步骤,需要定义设备检测的极限值, 然后判断测试程序是继续运行还是停止检测。

(4)如果测试中得出不良的测量结果导致停止试验程序,能够给予重复测试的机会。

(5)允许的重复测试的总次数能够在各项测试内容中编辑。

(6)试验台能够进行标准样品测试或黑盒试验。

(7)所有目标值和实际值/测量值存储在单个数据库中。

(8)测试PC和测试台软件有密码保护。

(9)测试软件(包括反相器)具有多个授权级别(管理员、安装人员、测试人员等)




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六、Control System / 控制系统

(1)Industrial Computer ADVANTECH / Touch Screen 21.5”

(2)Axes controller TRIO MC4N-RTEX (Made in UK) for the robot part for the tested motor loading and unloading with RTEX protocol with the drives and control the inputs and outputs

(1)工业计算机ADVANTECH /触摸屏21.5“

(2)轴控制器TRIO MC4N-RTEX(英国制造)用于机器人部件,用于测试电机的装载和卸载,带有驱动器的RTEX协议并控制输入和输出


新能源电机在线自动检测设备


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七、Software description / 软件描述 

Test Software Development Platform—Microsoft Visual Studio .NE

(1)English / Chinese interfaces

(2)The interface is friendly, the operation is simple and convenient, and the steps are clear and concise.

(3)The equipment use a TouchScreen 21.5'

(4)The test result data is directly saved in the test computer hard disk, and the manually measured data is manually input into the test software.

(5)The interface is stored in the memory, provides the native database function, and can perform native query access of the test data.


测试软件开发平台-Microsoft Visual Studio .NE

(1)英文/中文界面

(2)界面友好,操作简单方便,而且步骤清晰简洁。

(3)该设备使用TouchScreen 21.5“

(4)测试结果数据直接保存在测试计算机硬盘中,手动测量数据手动输入测试软件。

(5)接口存储在内存中,提供本机数据库功能,并可以执行测试数据的本机查询访问。


Designed with test report auto-generation software and output print function.

设计有测试报告自动生成软件和输出打印功能。


Safety monitoring and protection function: 

when the tested parts are damaged, the equipment is abnormal, and the safety conditions are affected 

安全监控和保护功能:

当被测部件损坏时,设备异常,安全条件受到影响


If the movement is too large, the load fluctuation is too large, the temperature fluctuation is too large, etc.), it should have safety protection function, and can alarm and selfStop the machine.

如果运动过大,负载波动过大,温度波动过大等),应具有安全保护功能,并能报警和自我停止机器。




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八、Parameters / 测试参数


新能源电机在线自动检测设备





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